Site: Boddington
Client: Newmont
Service: Structural, Mechanical & Piping
Capability: Maintenance, Planning,
Industry: Mining and Resources
Scope of Works:
We successfully completed the CV4 shuttle replacement at the Boddington site for Newmont. The scope of work included the replacement of shuttle rails over bins and the shuttle sweeps. The project was complex and required careful planning and execution across multiple shifts. Our team worked around various challenges, including weather delays and high winds, to maintain project momentum. The work began with scoping the site and completing necessary documentation, followed by the removal of old rails, grease lines, and hold-down bolts. The shuttle drive module was successfully lifted and replaced with minimal disruption to the plant’s operations.
Despite delays due to weather and some technical issues, the team demonstrated flexibility by adjusting plans to work around the constraints. For example, crane lifts were delayed due to wind speeds, but the crew used the time productively by continuing work on rail clips and preparing other components. The project was completed safely and efficiently, with all tasks carried out according to the agreed schedule and with no incidents.
Key Activities Completed:
- Scoped work area and completed JHAs and documentation
- Set up tarped storage area for tool protection against weather
- Removed and cut rail clips over bins 3 and 4
- Successfully lifted shuttle drive module out and replaced it
- Installed new 12-meter rails on both the east and west side
- Replaced damaged ladder bracket and completed welding work
- Cut, fitted, and aligned new rails, ensuring proper fit with fish plates
- Completed rail sweeps and reinstalled all components
- Repositioned fire suppression lines and replaced damaged sprinklers
- Demobilised all equipment and completed final checks on the shuttle system
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